Super Duplex Steel Zeron 100 Forged Fittings

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Super Duplex Steel Zeron 100 Forged Fittings

Name: Super Duplex Steel Zeron 100 Forged Fittings
Brand: Skyland Metal & Alloys Inc.
Price: 500.0 INR
Availability: InStock

Price 500.0 INR/ Kilograms

Get a Price/Quote

MOQ : 1 Kilograms

Super Duplex Steel Zeron 100 Forged Fittings Specification

Temper
Annealed / Solution Annealed

Product Form
Forged

Material Composition %
Cr 25%, Ni 7%, Mo 3.5%, Cu 0.7%, W 0.7%, N 0.24%, Fe balance

Size
Available in all standard & customized sizes

Width
Custom as per requirement

Diameter
1/8 NB to 4 NB

Chemical Composition
Cr 25-27%, Ni 6-8%, Mo 3-4%, Cu 0.5-1%, W 0.5-1%, N 0.2-0.3%, Fe balance

Coating Type
Uncoated / As requested (optional anti-corrosive coating)

Hardness
Max. 28 HRC

Heat Resistance
Yes

Tensile Strength
Min. 750 MPa (108,000 psi)

Corrosion Resistant
Excellent resistance to pitting and crevice corrosion

Recyclable
Yes

Product Name
Super Duplex Steel Zeron 100 Forged Fittings

Steel Type
Super Duplex Stainless Steel

Steel Product Type
Forged Pipe Fitting

Grade
Zeron 100 (UNS S32760)

Thickness
As per ASME/ANSI standards, custom on request

Shape
Forged Fittings (Elbow, Tee, Union, Nipple, Coupling, Plug, Cap, Cross, etc.)

Steel Standard
ASTM A182 F55, ASME SA182

Surface
Bright/Polished/Machined

Composition
Duplex microstructure with austenite and ferrite phases

Application
Oil & Gas, Chemical Processing, Petrochemicals, Power Generation, Marine, Offshore

Dimension (L*W*H)
Standard/Custom as per drawing

Weight
Varies as per fitting type and size

Color
Metallic Silver/Grey

Material Grade
Zeron 100

Finish Type
Machined, Shot Blasted, or Sand Blasted

Usage
Industrial piping systems, fluid transfer, hydraulic lines

Availability
Ex-stock or made to order

Non-Magnetic
Yes, in annealed condition

Packaging
Wooden cases, cartons, or as per customer requirement

Standard Fittings
Elbow 90, Elbow 45, Tee, Cross, Union, Coupling, Cap, Plug, Adapter, Bushing

Impact Strength
High impact toughness, even at low temperatures

Temperature Range
-50C to +300C

Testing
Ultrasonic, Radiography, PMI, Hydrostatic, Mechanical testing

Connection Type
Socket Weld (SW), Screwed/Threaded (NPT/BSP)

International Certifications
EN10204 3.1, 3.2, PED 2014/68/EU, NACE MR0175

Pressure Ratings
Class 2000, 3000, 6000, 9000 LBS

Manufacturing Technique
Forged & Machined

Super Duplex Steel Zeron 100 Forged Fittings Trade Information

Minimum Order Quantity
1 Kilograms

Delivery Time
7 Days

Super Duplex Steel Zeron 100 Forged Fittings About

in the realm of metallurgy, Super Duplex Steel Zeron 100 Forged Fittings are renowned for their exceptional combination of properties that offer unparalleled durability, strength, and corrosion resistance. Their chemical composition is intricately balanced to achieve this superior performance, featuring a rich blend of elements such as chromium (approximately 25%), molybdenum (nearly 3.5%), and nitrogen (about 0.2%). These elements synergistically work together to provide the exceptional characteristics of Zeron 100, which include superb resistance to pitting, crevice, and stress corrosion cracking. Additionally, nickel (7%) and manganese (1.5%) enhance the alloy's mechanical properties and welding capabilities, making it a material of choice for numerous industrial applications.

Engineered for Extreme Performance

Super Duplex Zeron 100 forged fittings are specifically designed to handle aggressive and corrosive conditions. With high tensile strength (minimum 750 MPa) and resistance to pitting and crevice corrosion, these forged fittings provide optimal reliability and longevity in the toughest industrial applications.

Adherence to International Standards

Each fitting is manufactured in compliance with international specifications such as ASME B16.11, MSS SP-79/83/95, and BS 3799. Every component undergoes rigorous hydrostatic, mechanical, chemical, NDT, and PMI testing, ensuring strict adherence to quality and safety benchmarks demanded by global industries.

Versatile Connections and Custom Solutions

Offered with socket weld and threaded (BSP/NPT) connection types, Zeron 100 forged fittings are available in diameters from 1/8 NB to 4 NB. Sizes, shapes, surface finishes, and chemical compositions can be tailored to project specifications, perfectly matching diverse piping system requirements.

FAQ's of Super Duplex Steel Zeron 100 Forged Fittings:

Q: How are Super Duplex Steel Zeron 100 Forged Fittings manufactured?

A: These fittings are produced using close die forging followed by precision machining, and then undergo annealing or solution annealing to optimize mechanical properties. This process ensures dimensional accuracy, high strength, and excellent impact resistance.

Q: What standards do Zeron 100 forged fittings comply with?

A: Super Duplex Zeron 100 forged fittings adhere to major international standards including ASME B16.11, MSS SP-79, SP-83, SP-95, BS 3799, ASTM A182 F55, and ASME SA182 for guaranteed performance and interchangeability.

Q: Where are these fittings typically used?

A: These fittings are widely used in industrial piping systems, fluid transfer lines, hydraulic systems, and demanding applications in the oil & gas, chemical processing, power generation, marine, petrochemical, and offshore sectors.

Q: What is the benefit of using Zeron 100 grade super duplex stainless steel?

A: Zeron 100 offers a balanced duplex microstructure, resulting in high tensile strength, outstanding resistance to pitting and crevice corrosion, and excellent durability in environments containing chlorides or aggressive chemicals.

Q: Which testing procedures ensure the reliability of these fittings?

A: All fittings undergo hydrostatic testing, NDT (non-destructive testing), PMI (positive material identification), and thorough mechanical and chemical analyses as per relevant codes to ensure quality and safety.

Q: Can these forged fittings be custom-made for specific dimensions or finishes?

A: Yes, Zeron 100 forged fittings can be supplied in standard as well as customized dimensions, shapes, and finishes-including machined, shot blasted, or sand blasted-according to project drawings and requirements.

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