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Super Duplex Steel Zeron 100 Valves

Name: Super Duplex Steel Zeron 100 Valves
Brand: Skyland Metal & Alloys Inc.
Price: 500.0 INR
Availability: InStock

Price 500.0 INR/ Kilograms

Get a Price/Quote

MOQ : 1 Kilograms

Super Duplex Steel Zeron 100 Valves Specification

Material Composition %
Cr 24-26, Ni 6-8, Mo 3-4, Cu 0.5-1, W 0.5-1, N 0.2-0.3, Fe Balance

Diameter
1/2 to 24, and above as required

Corrosion Resistant
Excellent to seawater, chloride-containing and acidic environments

Product Form
Flanged/Threaded/Welded End Valves

Chemical Composition
Cr 24-26%, Ni 6-8%, Mo 3-4%, Cu 0.5-1%, W 0.5-1%, N 0.2-0.3%, Fe balance

Temper
Solution Annealed

Tensile Strength
770 MPa (min)

Heat Resistance
Yes

Coating Type
Uncoated/Optional Epoxy Coating

Recyclable
Yes

Hardness
250 HB max

Size
1/2 to 24 (DN15 - DN600)

Width
Customizable as per requirement

Product Name
Super Duplex Steel Zeron 100 Valves

Steel Type
Super Duplex Stainless Steel

Steel Product Type
Industrial Valves

Grade
Zeron 100 (UNS S32760)

Thickness
As per design/specification

Shape
Valve (Ball/Globe/Gate/Check/Butterfly)

Steel Standard
ASTM A182, ASME SA182

Surface
Shot Blasted, Pickled, Passivated or as required

Composition
Super Duplex Alloy

Application
Oil & Gas, Petrochemical, Chemical Processing, Power Generation, Marine Industries

Dimension (L*W*H)
As per standard/Customized sizes

Weight
Varies with valve type & size

Color
Metallic Silver

Material Grade
Zeron 100

Finish Type
Smooth Machined

Usage
Flow Control/Isolation in aggressive environments

Fire Safe Design
Available as per API 607

Temperature Range
-50C to +300C

End Connection
Flanged, Butt Weld, Threaded, Socket Weld

Actuator Mounting
ISO 5211 Pad

Stem Type
Blowout Proof

Trim Material
Super Duplex Zeron 100/STELLITE/CUSTOM ON REQUEST

Standards Followed
ASTM, ASME, API, DIN, BS

Media Handled
Water, Oil, Gas, Aggressive Chemicals

Face to Face Dimension
In accordance with ASME B16.10

Leakage Class
API 598/EN 12266

Operation
Manual, Pneumatic, or Electric actuator

Body Material
Super Duplex Zeron 100

Test Certification
EN 10204 3.1/3.2, NACE MR0175 compliance

Pressure Rating
Class 150 to 2500

Super Duplex Steel Zeron 100 Valves Trade Information

Minimum Order Quantity
1 Kilograms

Delivery Time
7 Days

Super Duplex Steel Zeron 100 Valves About

Super Duplex Steel Zeron 100 valves are popular in industries with common corrosive environments. This type of steel is known for its high strength and superior corrosion resistance, making it ideal for use in harsh conditions. The chemical composition of Super Duplex Steel Zeron 100 valves is carefully engineered to provide exceptional performance. It typically contains high levels of chromium, molybdenum, and nitrogen, contributing to its impressive strength and durability. Additionally, the addition of copper helps to improve its corrosion resistance.

Exceptional Corrosion Resistance

Constructed from Zeron 100 super duplex alloy (UNS S32760), these valves provide unparalleled resistance to aggressive environments, including seawater and chloride-containing mediums. Their high chromium, molybdenum, and nitrogen content ensures durability and longevity, making them ideal for demanding industries like petrochemicals and marine applications.

Versatile Connection and Size Options

Super Duplex Steel Zeron 100 Valves are available with flanged, screwed, socket weld, or butt weld connections. End connections conform to ANSI/ASME standards (B16.5, B16.11, B16.25), making installation straightforward. Customizable sizes ranging from 1/2" up to 24" (DN15-DN600) enable seamless integration into diverse piping systems.

Comprehensive Quality Testing

Each valve undergoes 100% hydrostatic and pneumatic testing to guarantee leak-free performance up to Class 2500 (2500 psi). Fire-safe designs (API 607/6FA) and compliance with international standards ensure safety and reliability even in critical applications where failure is not an option.

FAQ's of Super Duplex Steel Zeron 100 Valves:

Q: How do Super Duplex Steel Zeron 100 Valves maintain corrosion resistance in aggressive environments?

A: Thanks to their high chromium (24-26%), molybdenum (3-4%), and nitrogen (0.2-0.3%) composition, these valves exhibit excellent corrosion resistance, especially against seawater, chlorides, and acidic conditions common in oil & gas, chemical, and marine industries.

Q: What industries typically use Zeron 100 valves and why?

A: Super Duplex Steel Zeron 100 Valves are widely used in oil & gas, petrochemical, chemical processing, power generation, and marine sectors due to their robust design, resistance to harsh chemicals, and ability to operate in extreme pressures and temperatures.

Q: Where can these valves be installed regarding pressure and temperature constraints?

A: These valves are suitable for installations with working pressures up to 2500 psi and operating temperatures ranging from -50C to +250C, making them versatile for high-performance flow control in both low-temperature and moderately high-temperature applications.

Q: What benefits does the fire-safe design provide?

A: Valves incorporating a fire-safe design per API 607/6FA standards offer enhanced safety by preventing leaks and maintaining integrity during fire incidents, which is critical for high-risk industrial settings.

Q: How is maintenance simplified with these valves?

A: Owing to the inherent high corrosion and wear resistance of Zeron 100 alloy, maintenance is minimal. Regular inspection and basic servicing typically suffice, reducing downtime and operational costs.

Q: What actuation options are available for the Zeron 100 valve range?

A: Operators can select from manual, pneumatic, or electric actuation, allowing for integration into various automated or manual flow control systems as required by the application.

Q: What testing standards ensure the reliability of these valves?

A: All valves undergo 100% hydrostatic and pneumatic testing as mandated by API 598/6D, ensuring leak-tight performance and adherence to stringent industry quality requirements.

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