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Monel K500 Flanges

Name: Monel K500 Flanges
Brand: Skyland Metal & Alloys Inc.
Price: 500.0 INR
Availability: InStock

Price 500.00 INR/ Kilograms

Get a Price/Quote

MOQ : 1 Kilograms

Monel K500 Flanges Specification

Temper
Annealed/Hot or Cold Worked

Grade
Monel K500

Thickness
4 mm to 60 mm (customizable as per requirement)

Hardness
130-190 HB (Brinell Hardness)

Standard
ASTM B564 / ASME SB564 / ANSI B16.5, B16.47

Surface
Bright, Smooth, Polished

Width
As per flange design specification

Purity
High Purity, typically >99%

Strength
Yield Strength: 760 MPa (110,000 psi), Tensile Strength: 965 MPa (140,000 psi)

Product Type
Forged Flange

Material
Monel K500

Alloy
Nickel-Copper Alloy (K500)

Shape
Flange (Weld Neck, Slip-On, Blind, Socket Weld, Threaded, Lap Joint)

Moisture
Corrosion Resistant

Chemical Composition
Ni: 63%, Cu: 27-33%, Al: 2.3-3.15%, Ti: 0.35-0.85%

Application
Pressure Vessels, Heat Exchangers, Pipe Connections

Dimension (L*W*H)
Customized as per standards and customer requirement

Color
Silver / Metallic

End Connection
Raised Face (RF), Flat Face (FF), Ring Type Joint (RTJ)

Machinability
Good

Corrosion Resistance
Excellent resistance to seawater, acids, alkalies, and non-oxidizing environments

Finish
Rust-proof oil coating or as specified

Magnetic Properties
Non-magnetic (in annealed condition)

Size Range
1/2" NB to 24" NB or as per requirement

Heat Treatment
Aging and Solution Annealed

Operating Temperature Range
-196C to +600C

Connection Type
Weld Neck, Slip-On, Blind, Socket Weld, Threaded

Pressure Rating
Class 150#, 300#, 600#, 900#, 1500#, 2500#

Packing
Export standard wooden boxes, pallets, or as required

Density
8.44 g/cm3

Monel K500 Flanges Trade Information

Minimum Order Quantity
1 Kilograms

Delivery Time
7 Days

Monel K500 Flanges About

Monel K500 is one of the best precipitation hardenable nickel copper alloys. It is used extensively in a wide range of industries and is often used in flanges, which demand material that can withstand significant stress.

Superior Corrosion Resistance

Monel K500 flanges offer remarkable resistance to seawater, acids, and alkalis, making them ideal for marine and chemical processing industries. Their non-oxidizing environment compatibility ensures durability and reduced maintenance. With a high nickel content, these flanges maintain stability and performance even in the most aggressive media, making them a reliable choice for critical applications.

Versatile Connection and Pressure Options

Available in Weld Neck, Slip-On, Blind, Socket Weld, and Threaded types, Monel K500 flanges accommodate various connection needs. They meet multiple pressure ratings, from Class 150# to 2500#, and support raised face, flat face, or ring-type joint end connections. Designed in compliance with ANSI, ASME, and ASTM standards, they cater to specific installation and pressure requirements.

Precision Engineering and Quality Standards

Each flange undergoes rigorous aging and solution annealed heat treatment, ensuring a balance of high strength and ductility. Dimensional accuracy follows ANSI B16.5, B16.47, and ASTM B564 standards. With customizable sizes, thicknesses, and finishes, every product is tailored to customer specifications, promising high purity, superior hardness, and industry-leading mechanical properties.

FAQ's of Monel K500 Flanges:

Q: How do Monel K500 flanges benefit industrial applications compared to standard alloys?

A: Monel K500 flanges provide elevated mechanical strength, superior corrosion resistance, and great longevity, especially in marine, heat exchanger, and chemical processing environments. Their ability to withstand extreme temperatures and pressure, along with non-magnetic and rust-proof properties, ensures reliable, long-term performance that surpasses many standard alloys.

Q: What connection types are available for Monel K500 flanges, and how do I select the right one?

A: Monel K500 flanges are available in Weld Neck, Slip-On, Blind, Socket Weld, Threaded, and Lap Joint types. The right choice depends on your piping system, pressure requirements, and method of installation. Weld Neck and Socket Weld provide robust, leak-proof connections, while Slip-On and Threaded are suitable for easier assembly and disassembly.

Q: When is it best to use Monel K500 flanges in a project?

A: Monel K500 flanges are ideal for applications demanding high strength, longevity, and excellent corrosion resistance, particularly in seawater, chemical processing, and oil & gas environments. They are selected for use when equipment is exposed to harsh non-oxidizing acids, high pressure, or extreme temperatures ranging from -196C to +600C.

Q: Where are Monel K500 flanges commonly installed?

A: These flanges are usually found in pressure vessels, heat exchangers, marine hardware, offshore platforms, and high-performance piping systems. Their robust construction and anti-corrosive properties make them suitable for installation in both critical and standard industrial infrastructure.

Q: What is the process for manufacturing Monel K500 flanges?

A: The flanges are produced through precise forging and machining, followed by solution annealing and aging heat treatments, achieving the desired hardness and strength. Chemical composition and dimensions are controlled throughout, aligning with strict ASTM B564 and ANSI standards, and each unit is finished with rust-proof coatings for enhanced durability.

Q: Can Monel K500 flanges be customized according to specific requirements?

A: Yes, Monel K500 flanges can be manufactured in customized sizes (1/2" NB to 24" NB), thickness (4 mm to 60 mm), finishes, and face types (RF, FF, RTJ) to match precise customer specifications and project standards. Packaging and dimensions can also be tailored for global exports or specific operational conditions.

Q: What is the main advantage of using Monel K500 flanges in high-pressure systems?

A: The primary advantage lies in their high yield (760 MPa) and tensile strength (965 MPa), allowing them to perform reliably in high-pressure environments (up to Class 2500#). Their structural integrity, coupled with resistance to stress corrosion and pitting, minimizes failure risks in demanding applications.