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Super Duplex Steel Zeron 100 Electrodes

Name: Super Duplex Steel Zeron 100 Electrodes
Brand: Skyland Metal & Alloys Inc.
Price: 500.0 INR
Availability: InStock

Price 500.0 INR/ Kilograms

Get a Price/Quote

MOQ : 1 Kilograms

Super Duplex Steel Zeron 100 Electrodes Specification

Product Form
Stick Electrode

Size
As per order (typically 350mm length)

Material Composition %
Cr 25%, Ni 7%, Mo 3.6%, Cu 0.75%, N 0.25%, Fe balance

Coating Type
Specially Formulated Flux

Recyclable
No

Heat Resistance
Yes

Tensile Strength
> 800 MPa

Chemical Composition
Cr: 24-26%, Ni: 6-8%, Mo: 3-4%, Cu: 0.5-1%, N: 0.2-0.3%, balance Fe

Width
As per requirement

Corrosion Resistant
Excellent (especially to pitting and crevice corrosion)

Diameter
2.5mm, 3.2mm, 4.0mm, 5.0mm

Temper
N/A (Supplied in electrode form)

Hardness
240-290 HB

Product Name
Super Duplex Steel Zeron 100 Electrodes

Steel Type
Super Duplex Stainless Steel

Steel Product Type
Welding Electrode

Grade
Zeron 100 (UNS S32760)

Thickness
2.5mm, 3.2mm, 4.0mm, 5.0mm

Shape
Electrode Rod

Steel Standard
AWS A5.4/ASME SFA 5.4, E2594-15

Surface
Flux Coated

Composition
Duplex Stainless Steel - Ferritic/Austenitic

Application
Welding of Super Duplex Stainless Steels - offshore, petrochemical, marine, oil & gas, chemical plants

Dimension (L*W*H)
Standard - 350mm (L) x Diameter

Weight
Approx. 2.5kg/packet

Color
Grey (coated)

Material Grade
Zeron 100

Finish Type
Coated Finish

Usage
For joining and repair in aggressive environments

Weld Metal Ferrite Content
35-55% (FN35-55)

ISO Certification
ISO 9001:2015 (manufacturing compliance)

Hydrogen Content
Low hydrogen (<5ml/100g)

Impact Strength
High, especially at sub-zero temperatures

Shelf Life
Up to 1 year in dry storage conditions

Packaging
Sealed vacuum packaging or moisture-proof boxes

Slag Removal
Easy (self-lifting slag)

Yield Strength
> 550 MPa

Storage Instructions
Store in a dry, controlled environment

Arc Stability
Excellent, smooth arc characteristics

Interpass Temperature Maximum
120C recommended

Compliance
Meets NORSOK M-601 standards

Super Duplex Steel Zeron 100 Electrodes Trade Information

Minimum Order Quantity
1 Kilograms

Delivery Time
7 Days

Super Duplex Steel Zeron 100 Electrodes About

super Duplex Steel Zeron 100 Electrodes have gained popularity in the welding industry due to their exceptional corrosion resistance, strength, and durability. This alloy electrode comprises mainly chromium, molybdenum, and nitrogen. The chromium content gives the steel excellent corrosion resistance while adding molybdenum increases its resistance to pitting and crevice corrosion. Nitrogen in the chemical composition of Zeron 100 Electrodes helps improve the strength and toughness of the alloy. Together, these essential elements make Zeron 100 Electrodes an ideal choice for demanding applications where high levels of durability and corrosion resistance are necessary. As an expert in the welding industry, I highly recommend this alloy electrode for your welding needs.

Engineered for Demanding Environments

Super Duplex Steel Zeron 100 Electrodes are tailored for use in highly corrosive and aggressive service conditions such as marine, offshore, and chemical processing environments. Their robust composition combines high chromium, nickel, molybdenum, copper, and nitrogen, ensuring exceptional strength, ductility, and resistance to localized corrosion.

Superior Weld Quality and Performance

These electrodes provide excellent arc stability and low hydrogen weld deposits, suitable for welding in all positions-including flat, horizontal, vertical, and overhead. Each weld matches the superior properties of the base material, maintaining integrity and impact strength even at sub-zero temperatures.

Optimized Handling and Storage

The electrodes are packaged in vacuum-sealed, moisture-resistant boxes and should be stored below 300C in dry conditions to preserve quality. This ensures low hydrogen content is maintained, reducing the risk of weld cracking and enabling longer shelf life for the product.

FAQ's of Super Duplex Steel Zeron 100 Electrodes:

Q: What are the main benefits of using Super Duplex Steel Zeron 100 Electrodes in welding applications?

A: The primary benefits include excellent resistance to pitting and crevice corrosion, high tensile strength (>800 MPa), impressive impact toughness even at -40C, and suitability for challenging environments like offshore, marine, and petrochemical sectors.

Q: How should Super Duplex Steel Zeron 100 Electrodes be stored before use?

A: They should be stored in their original vacuum-packed, moisture-resistant boxes in dry conditions below 300C to prevent moisture absorption and maintain low hydrogen content for optimal weld quality.

Q: When are these electrodes recommended for use?

A: Super Duplex Steel Zeron 100 Electrodes are recommended when welding super duplex stainless steels is required, particularly in aggressive environments where high mechanical strength and superior corrosion resistance are essential.

Q: What is the welding current compatibility for these electrodes?

A: These electrodes can be used with both AC and DC welding currents, providing flexibility to suit different equipment setups and welding preferences.

Q: Where are Super Duplex Steel Zeron 100 Electrodes typically applied?

A: They are widely used in offshore platforms, oil and gas pipelines, petrochemical processing plants, marine engineering structures, and chemical plants-basically, any setting demanding robust corrosion resistance and mechanical strength.

Q: What is the typical process for welding with these electrodes?

A: The welding process involves using the electrodes in all positions (flat, horizontal, vertical, and overhead) following standard procedures for duplex stainless steel, ensuring proper cleaning and maintaining recommended parameters for current and electrode diameter.

Q: What advantage does the specially formulated flux coating provide?

A: The special flux offers excellent arc stability, minimizes hydrogen pick-up, and contributes to cleaner welds with reduced defects such as cracking, making it ideal for critical joining and repair work.

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