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Super Duplex Steel Zeron 100 Flanges

Name: Super Duplex Steel Zeron 100 Flanges
Brand: Skyland Metal & Alloys Inc.
Price: 500.0 INR
Availability: InStock

Price 500.0 INR/ Piece

Get a Price/Quote

MOQ : 1 Kilograms

Super Duplex Steel Zeron 100 Flanges Specification

Width
Customizable as per requirement

Recyclable
Yes

Heat Resistance
Yes

Tensile Strength
Min. 750 MPa

Size
Standard and Custom sizes available

Coating Type
No Coating, Machined/Polished Finish

Chemical Composition
Approx. 25% Cr, 7% Ni, 3.6% Mo, 0.7% W, Bal. Fe, with traces of Cu, N

Diameter
Nominal Bore: 1/2 to 48 (DN15 to DN1200)

Hardness
Max. 28 HRC

Corrosion Resistant
Excellent (Resistant to Pitting and Crevice Corrosion)

Product Form
Forged/Machined Flanges

Temper
Annealed

Material Composition %
Cr 24-26%, Ni 6-8%, Mo 3-4%, N 0.2-0.3%, W 0.5-1%, Cu 0.5-1%, Bal. Fe

Product Name
Super Duplex Steel Zeron 100 Flanges

Steel Type
Super Duplex Stainless Steel

Steel Product Type
Flange

Grade
Zeron 100 (UNS S32760)

Thickness
6mm to 60mm (custom as per request)

Shape
Round Flange

Steel Standard
ASTM A182, ASTM A815, EN 10222-5

Surface
Bright/Polished/Machined

Composition
Super Duplex (High Chromium, Nickel, Molybdenum)

Application
Oil & Gas, Chemical Processing, Petrochemical Industry, Marine and Offshore, Power Plants

Dimension (L*W*H)
Custom sizes available as per standards ASME/ANSI/DIN/EN

Weight
Varies based on size and standard

Color
Metallic Silver

Material Grade
Zeron 100

Finish Type
Smooth Machined/Polished

Usage
Pipe Connections, High Pressure and Corrosive Environments

Traceability
Full 3.1/3.2 Certification on Request

Form of Supply
As per Customer Drawing/Specification

Pressure Rating
Class 150 to 2500 lbs (PN 2.5 to PN 400)

Testing
Ultrasonic, Radiography, PMI, Hardness & Mechanical Testing

Impact Strength
High even at sub-zero temperatures

Flange Types Available
Weld Neck, Slip-On, Blind, Socket Weld, Threaded, Lap Joint

Magnetic Permeability
Low

Super Duplex Steel Zeron 100 Flanges Trade Information

Minimum Order Quantity
1 Kilograms

Delivery Time
7 Days

Super Duplex Steel Zeron 100 Flanges About

Super Duplex Steel Zeron 100 Flanges is a type of stainless steel alloy that combines the properties of both ferritic and austenitic steels. Primarily composed of 25% chromium, 7% nickel, and 3.6% molybdenum, its composition makes it highly resistant to pitting and crevice corrosion. It also possesses excellent tensile strength and a high level of resistance to abrasion, making it suitable for prolonged use in challenging environments like saltwater processing plants or marine engineering applications. This kind of metal flange is appreciated not just for its physical characteristics but also for its superior quality.

Outstanding Performance in Extreme Conditions

Super Duplex Steel Zeron 100 Flanges offer high impact strength, exceptional corrosion resistance (pitting and crevice), and reliable performance in harsh environments. With a strong annealed structure, they maintain mechanical integrity even at sub-zero temperatures, making them a preferred choice for demanding sectors such as oil & gas, marine, and chemical processing.

Comprehensive Testing and Certification

Each Zeron 100 flange undergoes thorough ultrasonic, radiography, PMI, hardness, and mechanical testing. Full traceability through 3.1/3.2 certification is available upon request, ensuring compliance with the strictest industrial standards and providing peace of mind regarding material authenticity and performance.

Customizable for Your Application

Available in various flange types and custom dimensions, these flanges accommodate specific design needs. Manufactured as per ASME, ANSI, DIN, and EN standards, they offer flexibility in size, thickness (6mm to 60mm), and finish (machined/polished), meeting diverse application requirements across global industries.

FAQ's of Super Duplex Steel Zeron 100 Flanges:

Q: How are Super Duplex Steel Zeron 100 Flanges manufactured and tested?

A: Super Duplex Steel Zeron 100 Flanges are forged or machined from high-quality Zeron 100 (UNS S32760) and undergo a series of rigorous tests including ultrasonic, radiography, Positive Material Identification (PMI), hardness, and mechanical tests to ensure integrity, mechanical properties, and compliance with standards.

Q: What are the primary benefits of using Zeron 100 flanges in industrial applications?

A: Zeron 100 flanges deliver outstanding corrosion resistance, high strength, and excellent impact performance at cryogenic temperatures. Their low magnetic permeability and resistance to pitting and crevice corrosion make them ideal for severe and corrosive service environments such as oil & gas, petrochemical, and marine industries.

Q: When should I choose Super Duplex Zeron 100 flanges over conventional stainless steel flanges?

A: You should consider Zeron 100 flanges when your application requires superior corrosion resistance, high mechanical strength, and reliable operation under high pressure and aggressive chemical exposure, such as in offshore, oil & gas, and chemical processing facilities.

Q: Where can Super Duplex Steel Zeron 100 Flanges be applied?

A: These flanges are widely used in the oil & gas sector, chemical processing plants, marine and offshore installations, petrochemical industries, and power generation-wherever high strength and corrosion resistance are critical requirements.

Q: What types and sizes of Zeron 100 flanges are available?

A: Available types include Weld Neck, Slip-On, Blind, Socket Weld, Threaded, and Lap Joint flanges. Sizes range from nominal bore DN15 (1/2") to DN1200 (48"), with thickness options from 6mm to 60mm. Custom dimensions are manufactured as per ASME, ANSI, DIN, and EN standards to meet project specifications.

Q: How is product traceability ensured for Super Duplex Zeron 100 flanges?

A: Full traceability is maintained through 3.1/3.2 certification upon request, confirming the material's origin, testing, chemical composition, and mechanical properties, thus ensuring accountability and proven quality for critical applications.

Q: What are the process and usage guidelines for installing Super Duplex flanges?

A: Installation follows standard piping practices: select the correct flange type and size for the pipe connection, ensure compatible gaskets and bolts, and follow torque specifications. Benefits include robust sealing performance in high-pressure, high-corrosion environments.

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