Super Duplex Steel Zeron 100 Sheet About
Super Duplex Steel Zeron 100 Sheet is a high alloy stainless steel containing 25-27% chromium, 4-6% molybdenum and 7-9% nickel. It provides excellent corrosion resistance in environments with higher chloride levels and good mechanical strength. It is also resistant to stress corrosion cracking, making it an ideal material for seawater applications such as tankers, vessels, and desalination plants.
Outstanding Strength and DurabilityZeron 100 sheets are manufactured for environments demanding high strength and reliability. With a minimum tensile strength of 750 MPa and yield strength of 550 MPa, these sheets withstand intense mechanical stresses. The product's elongation of at least 25% ensures durability, while its hardness does not exceed 290 HB, balancing toughness and workability. The added impact strength of 60 J at -50C guarantees performance in sub-zero and dynamic conditions.
Exceptional Corrosion ResistanceBuilt for rigorous service, Zeron 100 offers excellent resistance against chloride pitting and crevice corrosion. The alloy's balanced composition-enriched with chromium, molybdenum, and nitrogen-ensures long-term integrity even in harsh chemical, marine, and offshore environments. Its performance makes it a go-to material for applications exposed to seawater, chemicals, and other corrosive agents.
Versatility and CustomizationSuper Duplex Steel Zeron 100 Sheets come in standard widths of 1000 mm, 1220 mm, and 1500 mm, with customizable dimensions up to 6000 mm in length and thicknesses from 3 mm to 50 mm. Multiple surface finishes like 2B, No.1, bright, or pickled are available. The sheets can be ordered with various edge conditions-mill, sheared, or slit-to fit specific fabrication requirements. Exported globally, packaging is robust and traceability is ensured with provided material test certificates.
FAQ's of Super Duplex Steel Zeron 100 Sheet:
Q: How can Super Duplex Steel Zeron 100 Sheet be used in industrial applications?
A: Zeron 100 Sheet is highly suited for applications requiring superior mechanical strength and corrosion resistance, such as offshore structures, chemical processing plants, desalination units, pulp & paper mills, and marine environments. Its resilience under demanding conditions and resistance to chloride-induced corrosion make it ideal for these industries.
Q: What benefits does Zeron 100 Sheet offer compared to conventional stainless steels?
A: Super Duplex Steel Zeron 100 provides much higher strength (yield strength 550 MPa; tensile 750 MPa), superior resistance to pitting and crevice corrosion, and good workability and weldability. This makes maintenance easier and extends component longevity, often reducing overall lifecycle costs in challenging environments.
Q: What are the standard processes and methods for fabricating Zeron 100 Sheets?
A: Zeron 100 Sheets can be sheared, cut, and profiled thanks to good formability. Welding is excellent and compatible with all common methods, including TIG, MIG, and manual techniques. Sheets are supplied in annealed condition, ready for further fabrication or forming as required.
Q: When is material test certification (MTC) provided with the sheets?
A: A Material Test Certificate (MTC) is always provided with each batch of Zeron 100 Sheets. This document details chemical analysis, mechanical property results, and compliance with standards like ASTM A240, DIN 1.4501, and ISO 15156, ensuring full traceability and quality assurance on delivery.
Q: Where can custom dimensions and thicknesses be ordered?
A: Custom sizes up to 6000 mm length, 1500 mm width, and thicknesses in the 3-50 mm range can be ordered directly from manufacturers, exporters, or suppliers. MOQ (minimum order quantity) is negotiable depending on project requirements.
Q: What is the process for packaging and exporting Zeron 100 Sheets?
A: Zeron 100 Sheets are securely packed in wooden cases or as per standard export packaging norms to prevent damage in transit. Export documentation and MTCs are included for international and domestic shipments, ensuring product integrity and traceability upon arrival.
Q: How do the magnetic properties of Zeron 100 Sheets affect their usage?
A: Zeron 100 Sheets exhibit slight magnetic properties, which generally do not interfere with operational applications. They can be safely used in most equipment or installations without adverse effects due to their low magnetic permeability.