Super Duplex Steel Zeron 100 Instrumentation Fittings

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Super Duplex Steel Zeron 100 Instrumentation Fittings

Name: Super Duplex Steel Zeron 100 Instrumentation Fittings
Brand: Skyland Metal & Alloys Inc.
Price: 500.0 INR
Availability: InStock

Price 500.0 INR/ Kilograms

Get a Price/Quote

MOQ : 1 Kilograms

Super Duplex Steel Zeron 100 Instrumentation Fittings Specification

Hardness
250 HB max

Chemical Composition
Cr 24-26%, Ni 6-8%, Mo 3-4%, Cu 0.5-1%, W 0.5-1%, N 0.2-0.3%, Fe balance

Product Form
Forged / Machined Fittings

Size
Standard & Custom sizes available

Temper
Annealed / Hardened

Recyclable
Yes

Material Composition %
Cr 24-26%, Ni 6-8%, Mo 3-4%, Cu 0.5-1%, W 0.5-1%, N 0.2-0.3%, Fe balance

Heat Resistance
Yes

Corrosion Resistant
Excellent to seawater, chloride stress corrosion, pitting and crevice corrosion

Width
Custom as per requirement

Diameter
1/8 - 2 (3mm - 50mm) as per need

Coating Type
Uncoated / Optional

Tensile Strength
770 MPa min

Product Name
Super Duplex Steel Zeron 100 Instrumentation Fittings

Steel Type
Super Duplex Stainless Steel

Steel Product Type
Instrumentation Fittings

Grade
Zeron 100 / UNS S32760

Thickness
Standard to customized as per requirement

Shape
Elbow, Tee, Union, Adapter, Cross, Plug, Cap, Reducer etc.

Steel Standard
ASTM A182 / ASTM A240 / ASTM A276

Surface
Pickled, Polished, Bright

Composition
Super Duplex Alloy

Application
Instrumentation, Hydraulic and Pneumatic Applications, Offshore Engineering, Chemical Processing, Petrochemical, Oil & Gas, Power Generation

Dimension (L*W*H)
As per drawing/specification

Weight
Varies as per component and size

Color
Silver / Metallic

Material Grade
Zeron 100

Finish Type
Smooth / Bright

Usage
Instrumentation Tubing and Piping Connections

Quality Control
Ultrasonic & Hydrostatic Tested

Sealing Type
Metal-to-Metal or Elastomer (as specified)

Pressure Rating
Up to 6000 PSI (as per size & type)

Fabrication Process
CNC Machined, Hot Forged, Precision Engineered

Connection Type
Threaded / Compression / Welded

Operating Temperature Range
-50C to +300C

Magnetic Properties
Non-magnetic in annealed condition

Leak Tightness
Tested at high pressures for leak proof connections

End Connection
BSP, NPT, BSPT, Tube OD, Socket Weld, Butt Weld

Super Duplex Steel Zeron 100 Instrumentation Fittings Trade Information

Minimum Order Quantity
1 Kilograms

Delivery Time
7 Days

Super Duplex Steel Zeron 100 Instrumentation Fittings About

Precisely engineered to exhibit unparalleled strength, corrosion resistance, and durability, the Zeron 100 Super Duplex Steel Instrumentation Fittings boost a complex and ingenious chemical composition. As a remarkable feat of metallurgical science, Zeron 100 incorporates a carefully balanced blend of elements such as chromium, nickel, molybdenum, tungsten, and copper. While chromium improves rust resistance, the addition of nickel bestows a remarkable ductility upon the material, making it perfect for instrumentation components that demand both integrity and flexibility. Meanwhile, molybdenum and tungsten enhance the overall strength and hardness, resulting in fittings capable of withstanding extreme pressures and temperatures

Outstanding Corrosion and Mechanical Strength

Super Duplex Steel Zeron 100 Instrumentation Fittings excel in corrosive and high-pressure environments due to their advanced alloy composition. With high levels of chromium, nickel, and molybdenum, these fittings offer excellent resistance against seawater, chlorine, pitting, and stress corrosion - making them perfect for offshore, oil & gas, and chemical processing industries where durability and reliability are non-negotiable.

Versatile Connection Options and Customization

These instrumentation fittings accommodate a wide range of connection standards including threaded (NPT, BSP, BSPT, UNF, Metric), tube-to-tube, and tube-to-male/female threads. Custom end connections and sizes are available upon request, allowing seamless integration with different piping and tubing systems. Each fitting is crafted for precise fit and reliability in demanding applications.

Rigorous Quality and Testing Protocols

Every fitting undergoes strict quality assurance measures, including a 100% dimensional and surface inspection and the use of certified raw materials. Hydrostatic, pneumatic, and pressure testing are conducted to validate leakproof performance under demanding conditions. Packaging is seaworthy and customizable to protect each fitting during transit. Stock is available for immediate delivery on standard sizes.

FAQ's of Super Duplex Steel Zeron 100 Instrumentation Fittings:

Q: How are Super Duplex Steel Zeron 100 Instrumentation Fittings tested for performance and safety?

A: Each fitting undergoes rigorous hydrostatic, pneumatic, and pressure testing processes to ensure structural integrity and leakproof performance under the specified operating conditions. This comprehensive testing is complemented by 100% dimensional and surface quality checks before dispatch.

Q: What connection types and standards are available for these fittings?

A: The fittings support a diverse array of connection types, such as threaded, compression, tube to tube, and tube to male/female thread. Thread standards include NPT, BSP, BSPT, UNF, and Metric, allowing compatibility with international piping requirements.

Q: When should I use Super Duplex Steel Zeron 100 over other fitting materials?

A: These fittings are ideal when you need superior resistance to seawater, chloride-induced corrosion, pitting, and crevice corrosion - especially in offshore engineering, petrochemical, oil & gas, and chemical processing environments where traditional stainless steels may fail.

Q: Where can these fittings be applied within industrial systems?

A: They are designed for use in instrumentation, hydraulic, and pneumatic applications that demand durable and corrosion-resistant interconnections. Typical installations include offshore platforms, power generation facilities, and chemical processing plants.

Q: What is the benefit of the leakproof design of these fittings?

A: When installed correctly, the fittings provide a leakproof connection, minimizing process interruptions, enhancing safety, and protecting equipment and the environment from hazardous leaks in both liquid and gas systems.

Q: How customizable are these instrumentation fittings regarding size, end connections, and shapes?

A: The fittings are available in a variety of shapes (elbow, tee, union, reducer, etc.), diameters (1/8" to 2"), and end connection types. Custom dimensions and end finishes are offered to meet specific project requirements, ensuring precise fit and function.

Q: What is the process for ensuring the quality and durability of these fittings?

A: The manufacturing process uses only certified raw materials and includes annealing or hardening as required. Every fitting is extensively checked for dimensional accuracy, magnetic permeability, surface finish, and is packaged securely to ensure product integrity during delivery.

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